Denim is a sturdy cotton warp-faced textile in which the weft passes under two or more warp threads. This twill weave produces a diagonal ribbing that distinguishes it from cotton duck. Denim, as it is recognized today, was first produced in Nîmes, France.
Denim is available in a range of colors, but the most common denim is Indigo dye denim in which the warp thread is dyed while the weft thread is left white. As a result of the warp-faced twill weaving, one side of the textile is dominated by the blue warp threads, and the other side is dominated by the white weft threads. Jeans fabricated from this cloth are thus predominantly white on the inside. Denim is used to create a wide variety of garments, accessories, and furniture.
Throughout the 20th century, denim was used for durable uniforms like those issued to staff of the French national railways. In the post-war years, the Royal Air Force issued olive-drab denim coveralls (colloquially known as "denims") for dirty work.
By the 1970s, denim jeans were such an integral part of youth culture that automobile manufactures, beginning with American Motors Corporation began offering denim-like interior finishes. (Because denim cannot pass fire resistance safety standards, indigo-colored spun nylon or vinyl was used, with contrast-stitching and copper rivets helping to sell the effect.) A Levi's-branded trim package debuted with AMC's 1973 model year. Similar packages were available from Volkswagen from 1973 to 1975 (the "Jeans Beetle") and from Jeep from 1975 through 1977.
Some yarns may substitute an Elastomer such as spandex for up to 3% of the cotton, the woven form of which (typically called 'stretch denim') may have a elasticity of up to 15%.
Before 1915, cotton yarns were dyed using a skein dyeing process, in which individual skeins of yarn were dipped into dye baths. Rope dyeing machines were developed in 1915, and slasher or sheet dyeing machines were developed in the 1970s. These methods involve a series of rollers that feed continuous yarns in and out of dye vats. In rope dyeing, continuous yarns are gathered together into long ropes or groups of yarns – after these bundles are dyed, they must be re-beamed for weaving. In sheet dyeing, parallel yarns are laid out as a sheet in the same order in which they will be woven; because of this, uneven dye circulation in the bath can lead to side-to-side color variations in the woven cloth. Rope dyeing eliminates this possibility because color variations can be evenly distributed across the warp during beaming.
Denim fabric dyeing is divided into two categories: (Indigo dye is a unique shade of blue) and (Sulfur dye is a synthetic organic dye and it is formed by sulphurisation of organic intermediates, this contains nitro or amino groups). Indigo dyeing produces the traditional blue color or shades similar to it. Sulfur dyeing produces specialty black and other colors, such as red, pink, purple, grey, rust, mustard, and green.
Although quality denim can be made on either loom, selvedge denim has come to be associated with premium products since final production that showcases the selvedge requires greater care of assemblage.
The weight of denim can vary greatly, with a yard of fabric weighing anywhere from , with being typical.
Globally, the denim industry is expected to grow at a CAGR of over 4.8% from 2022 to 2026, with the market value expected to increase from $57.3 billion to $76.1 billion.
|
|